Address: Lot VIII-1, Honai Industrial Zone, Trangbom District, Dongnai Province, 810000 Vietnam.
Once we have outlined the quotes and specifications from the RFQ, our clients deliver 3D files, specs and the frame design.
We begin by creating 2D drawings of the bicycle frame. After client approval, we develop a die casting mold and any other pre-production components.
Frames are produced in-house using tube butting, sawing and bending. We weld and heat-treat the frames to ensure consistent strength, and paint to specifications.
To ensure our production process is the highest quality it can be, we test the frames in accordance with ISO 4210-2 standards. Once the frames pass, we move to mass production.
When all of the frames are complete, we deliver them to the client within the allotted time frame so they can be assembled with other bicycle components.
Quality assurance meeting between our management and manufacturing professionals.
A manufacturing professional manually welds smaller parts of the frame.
Unlike most OEM suppliers, we use robotic welding for automation that increases quality and decreases costs.
Take a closer look at our robot welding process.
Using stock components, we test the strength and the function of a completed bicycle frame.
During frame testing, we perform 10,000-40,000 cycles to ensure usability of the bicycle frame. In this image, we are testing a down tube.
In this image, we are testing the seat of a bicycle frame.
In this image, we are testing the bottom bracket of a bicycle frame.
The bottom bracket testing process measures the strength of the welded tubing.
Take a closer look at our bottom bracket frame testing process.
After a bicycle frame is fully tested for quality, we prime each frame by hand.
After the primer is dry, each bicycle frame will receive its first coat of paint via a robotic machine.
Frames receive several coats of paint and are then inspected by a member of our team. They hand-paint any sections the machine missed.
Once painting is completed, our staff will carefully apply the appropriate decals to each bicycle frame.
Each bicycle frame is finished off with a clear coat to ensure strength and durability.