High-Quality Precision Components Delivered On Time and On Budget

Aluminum High Pressure Die Casting

Aluminum die casting is a manufacturing process in which an ingot is melted into a molten state and injected into a mold cavity, which is created by two hardened steel dies that have been machined to the desired component shape. This practice is ideal for high-volume projects requiring lightweight components with high strength and resistance.

Hot Forging

One of the most common component manufacturing processes in the industry, forging is the process by which metal takes a given shape by applying compressive forces to the metal in a malleable form. Machinery can provide between 600-2,500 tons of pressure, depending on the size and type of product.

Investment Casting

Investment casting, also named lost-wax casting, is a manufacturing process in which a wax shape is coated in a ceramic material. Through the hardening process, the internal structure takes the shape of the wax casting. Following this, the wax is melted from the cavity and a molten metal is poured in. After the metal solidifies in the ceramic coating, the metal casting comes out. Typically, we use this process when volume is too low to invest on hard tooling or when the complexity of the component is too high for an automated process.

CNC Machining

CNC machining, or Computer Numerical Control machining, uses computers to control tools to create precise parts from various materials. It is often used as a second step in manufacturing to finish parts made by other methods, like casting or forging. This process improves accuracy, surface quality, and overall standards of the parts, making CNC machining essential for meeting specifications in many industries.

Bicycle Frame Manufacturing

Based on a frame design by the client, bicycle frame manufacturing begins with the creation of a die casting mold and other pre-production components. Frames are produced using tube butting, sawing and bending. Welding and heat treatment ensures consistent strength of the frames. To ensure the highest quality for our production process, we test frames in accordance with ISO-4210-2 standards.

Stamping

Stamping is a manufacturing process that uses dies to transform flat metal sheets into shape. Stamping is a commonly used process because of the very high rate at which components and products can be turned out. As a well-equipped OEM supplier, we have several punch press options with varying dies, materials and thicknesses to comply with a project’s specifications.

Welding

Welding is one of the most economical and reliable ways to join metal. It works by adding a filler metal on the area where the pieces of metal are joined. Once cooled, the filler metal is usually stronger than the base material. To manage the high complexity of this process without compromising reliability, precision and cost, we implement robotic welding machines. Our automated process also allows for high-volume projects.

The assembly process involves steps to combine parts into a finished product. It starts with gathering components and organizing tools. Then, methods like fastening or welding are used to assemble the product. Quality checks occur throughout to ensure standards are met. Finally, the product is tested, inspected, and packaged for distribution. A well-organized assembly process is key for efficiency and product quality.

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